Hard Drawn Wire

Posted on by Dustin Roe
Hard-drawn wire is a type of wire that is made by drawing it through a series of dies, or metal molds, to reduce its diameter and increase its strength. This process, known as wire drawing, is typically done at room temperature and is used to create a wide range of wire products, including electrical wire, barbed wire, and piano wire.

The process of making hard-drawn wire begins with a piece of wire that is heated to a high temperature to make it more pliable. The wire is then fed through a series of dies, each of which reduces its diameter by a small amount. This process is repeated multiple times until the wire reaches the desired diameter and strength.

Hard-drawn wire is made in a variety of places around the world, including factories and mills that specialize in wire drawing. These facilities typically use large machines that are capable of drawing wire to very precise tolerances.

Hard-drawn wire is used in a wide range of applications, including construction, manufacturing, and electrical wiring. Some of the most common uses include:

  • Barbed wire: Hard-drawn wire is often used to make barbed wire, which is used to create fences and barriers.
  • Piano wire: Hard-drawn wire is also used to make piano wire, which is used in the strings of pianos and other musical instruments.
  • Springs: Hard-drawn wire is used to make springs for a variety of applications, including automotive and industrial machinery.
  • Fishing wire: Hard-drawn wire is used to make fishing wire, which is used in fishing rods and reels.
Another common use of hard-drawn wire is in the aerospace and defense industry. The high strength and durability of hard-drawn wire makes it well-suited for use in aircraft, missiles, and other military equipment. Hard-drawn wire is often used to make structural components, such as aircraft frames and missile casings.

In the medical field, hard-drawn wire is used to make surgical instruments, such as scalpels and forceps. It’s also used to make orthodontic wire, which is used in dental braces. The high strength and flexibility of hard-drawn wire make it ideal for use in these applications.

In industry, hard-drawn wire is used to make various types of fasteners, such as nails, screws, and bolts. Its high strength and durability make it well-suited for use in these applications. Hard-drawn wire is also used to make wire mesh and wire cloth. Wire mesh is used in a wide range of applications, including construction, industrial filtration, and scientific research.

Hard-drawn wire is also used in the production of jewelry, such as gold and silver wire. Its high strength and malleability make it ideal for use in these applications.

In summary, Hard-drawn wire is a versatile material that is used in a wide range of industries, including construction, manufacturing, and electrical wiring. Its high strength and durability make it well-suited for use in a wide range of applications, including construction, manufacturing, barbed wire, piano wire, springs, fishing wire, aerospace, defense, medical, industry, jewelry and many more. Madison Steel, has a team of logistic and sales professionals who know wire.  Madison makes Hard Drawn Wire readily accessible for any project. Contact them at 404-343-4855, email [email protected], or visit madisonsteel.com/customize-my-solution/ for a quote.

PC Strand :Understanding the Basics

Posted on by Dustin Roe

PC Strand Basics

PC strand, also known as prestressed concrete strand, is a type of steel reinforcement used in construction. It is made by taking high-tensile steel wire and subjecting it to a process known as prestressing.

During the prestressing process, the steel wire is stretched to a specific tension and then anchored in place. This creates a compressive force within the concrete that counteracts any tensile forces that may occur during the life of the structure. As a result, PC strand is able to provide a higher level of strength and stability to concrete structures than traditional reinforcing methods.

PC strand is typically made from high-carbon steel and is available in a variety of sizes and grades to suit different construction needs. The wire is made by drawing it through a series of dies to achieve the desired size and shape.

PC Strand Uses

PC strand is used in a variety of construction projects, including bridges, buildings, and other infrastructure projects. It is used to reinforce concrete in pre-tensioned and post-tensioned applications. It is also used in the construction of parking garages, stadiums, and other large structures. It can also be used in the repair and retrofitting of existing structures.  One of the most common uses of PC strand is in pre-tensioned concrete. This method of prestressing involves stretching the PC strand before the concrete is poured, and then anchoring the strand in place. The concrete is then poured around the strand, creating a compressive force that counteracts any tensile forces that may occur during the life of the structure.

In addition to its strength and stability benefits, PC strand also offers other advantages over traditional reinforcing methods. For example, it requires less steel overall, which can reduce the overall weight of the structure and decrease the amount of steel needed to be produced. This can also help to reduce the overall cost of the project.

Another advantage of PC strand is that it can be easily cut and bent to fit into tight spaces, making it an ideal solution for structures with complex or irregular shapes. Additionally, its smooth surface can help to reduce the risk of concrete cracking and improve the durability of the structure.

Madison Steel Is Your Source

PC strand is made in many countries worldwide, with the United States being the largest producer. In the US, Madison Steel is one of the leading distributors of PC strand. They offer a wide range of products for different applications such as bridges, buildings, and other infrastructure projects.

Overall, PC strand is a versatile and reliable reinforcement option for concrete structures. Its ability to provide a high level of strength and stability makes it an ideal choice for a wide range of construction projects. With the help of logistic professionals like Madison Steel, Prestressed strand is widely available and can be easily incorporated into any construction project.  Call 404-343-4855, email us at [email protected] or visit us online at madisonsteel.com/customize-my-solution/ for a quote.

Aircraft Cable

Posted on by Dustin Roe

Aircraft cable, also known as wire rope, is a type of cable that is made up of several individual wires that are tightly bound together to form a strong and durable rope. These cables are used in a wide range of applications, including aircraft, construction, and industrial settings. They are highly flexible, yet extremely strong and able to withstand high levels of tension and stress.

Aircraft cable is called as such because it is commonly used in the aerospace industry. This type of cable is highly durable, strong, and flexible, making it ideal for use in aircraft and other aerospace applications. Because of its characteristics, it is suitable to handle the harsh environment, weight and movement conditions of aircraft, as well as being able to handle the stress and tension of flight.

How is Aircraft Cable Used

The cable is used in a variety of applications in the aerospace industry, such as providing structural support for aircraft, as well as being used in the operation of aircraft controls and systems. It is also often used as part of the landing gear, control systems and the wing flap mechanism.

Some specific application that comes to mind is the control cables that run from the cockpit to the control surfaces of the aircraft (rudder, elevator, ailerons). The cable is also used in cargo restraint, lifting and rigging of aircraft during maintenance, as well as being used in the operation of aircraft doors and hatches.

Wire rope has a wide range of usage from lifting and load bearing (cranes, elevators) to rigging and tensioning, and is often used in the aerospace industry. Wire ropes are also used to make cables for suspension bridges, and as a guide for elevators and chairlifts in the construction industry.

How is Wire Rope Made

Wire rope is made by twisting multiple individual wires together to form a rope. The number of wires used, as well as the materials and coatings used on them, can vary depending on the specific application of the cable. For example, aircraft cable is typically made with high-tensile strength steel wire, while cables used in construction may be made with copper or aluminum wire.

The manufacturing process of Aircraft cable begins with drawing the raw steel wire, then it is heated and cooled at precise temperatures to increase its strength. Next, the wires are twisted together in a process called laying. Laying is done by passing the wires through a series of grooved wheels, called laying heads, where they are twisted together at a precise angle and tension. The number of wires used, as well as the angle and tension of the twisting, will vary depending on the desired strength and flexibility of the cable.

Once the wire rope is laid, it can be treated with a variety of coatings, such as galvanizing, to protect it from corrosion and increase its lifespan. Some wire rope may also be coated in plastic or rubber to provide additional insulation or to make it more flexible.

Wire Rope from Madison Steel

Aircraft cable distributed by Madison Steel are of high quality, and trusted by many industries worldwide. Madison Steel is a leading wire rope distributor in the world.  Our world-wide network of factories specialize in producing aircraft cable and other wire ropes for a variety of industries, including construction, industrial, and aerospace. Madison Steel has a long history of providing high-quality products and services to their customers, and are known for their commitment to speedy logistics, innovation and customer satisfaction.  Call 404-343-4855, email us at [email protected] or visit us online at madisonsteel.com/customize-my-solution/ for a quote.

In conclusion, aircraft cable, also known as wire rope, is a strong, durable and flexible cable that is used in a wide range of applications including aircraft, construction, and industrial settings. The cable is made by twisting several individual wires together and it can be treated with various coatings to protect from corrosion and increase its lifespan. With its strength and durability, it is a popular choice for many industries and companies such as Madison Steel who distribute high quality wire rope with a commitment to innovation and customer satisfaction.

 

EHS Galvanized 1×7 Guy Strand

Posted on by Dustin Roe

What is EHS Galvanized 1×7 Guy Strand

EHS galvanized 1×7 guy strand, also known as guy wire or guy strand, is a type of steel cable that is commonly used as a tensioning element in a variety of applications. It is made up of seven strands of wire that are braided together to form a single cable, and is coated with a layer of zinc to protect it from corrosion. Madison Steel is a leading distributor of EHS galvanized 1×7 guy strand, offering a wide range of sizes and capabilities to meet the needs of a diverse customer base, offering delivery to all of North America.

One of the main uses of EHS galvanized 1×7 guy strand is in the construction of guyed towers. Guyed towers are tall, freestanding structures that are used for a variety of purposes, including telecommunications, wind turbines, and other applications where a tall, stable structure is needed. Guyed towers are supported by guy wires, which provide stability and help to distribute the load of the tower evenly across the ground. EHS galvanized 1×7 guy strand is a popular choice for guy wires because it is strong, durable, and resistant to corrosion.

In addition to its use in guyed towers, EHS galvanized 1×7 guy strand is also commonly used as a tensioning element in utility poles. Utility poles are used to support a variety of different types of infrastructure, including power lines, telephone lines, and cable television lines. They are anchored to the ground using guy wires to provide stability and prevent them from leaning or collapsing. EHS galvanized 1×7 guy strand is a good choice for guy wires because it can withstand the tension and stress of supporting the weight of the utility pole and its associated infrastructure.

EHS galvanized 1×7 guy strand is also often used as a tensioning element in tent structures. Tents are temporary structures that are used for a variety of purposes, including events, festivals, and military operations. They are supported by guy wires, which help to provide stability and prevent the tent from collapsing. EHS galvanized 1×7 guy strand is a popular choice for guy wires because it is strong, durable, and resistant to corrosion.

Finally, EHS galvanized 1×7 guy strand is sometimes used as a tensioning element in bridges. Bridges are structures that are built to span a body of water, a valley, or other physical obstacle, and are used to provide a passage for vehicles, pedestrians, and other forms of transportation. Guy wires are sometimes used to provide stability and support for bridges, particularly in areas with high winds or earthquakes. EHS galvanized 1×7 guy strand is a good choice for guy wires because it is strong, durable, and resistant to corrosion.

 

How is Guy Strand Made

So, what is the process for making EHS galvanized 1×7 guy strand? The process begins with the acquisition of raw materials, including steel wire rod and zinc. The steel wire rod is typically made from high-carbon steel, which is strong and durable. It is then drawn through a series of progressively smaller dies to create the desired size and thickness of the guy strand. Next, the drawn wire is heat-treated, or annealed, to improve its ductility and make it easier to work with.

After the wire has been annealed, it is cleaned to remove any dirt, oil, or other contaminants that could affect the quality of the galvanization process. The wire is then coated with a layer of zinc through a process called galvanization. There are several different methods that can be used to apply the zinc coating, including hot-dip galvanization and electro-galvanization.

Once the wire has been coated with zinc, it is ready to be braided into the finished 1×7 guy strand. The individual strands of wire are prepared by straightening them and cutting them to the desired length. They are then laid out in a specific pattern to create the desired braided pattern. The strands are then braided together using a machine called a braider. The braider uses a series of rotating spools to interweave the strands together, creating the finished 1×7 guy strand.


The finished cable is then cut to the desired length and inspected for any defects or imperfections. If the cable meets the required quality standards, it is packaged and shipped to the customer. If it does not meet the required standards, it is either repaired or recycled.

 

Where to Get Guy Strand

Overall, EHS galvanized 1×7 guy strand is a strong and durable steel cable that is used in a variety of applications to provide stability and support. Its versatility and resistance to corrosion make it a popular choice for use as a tensioning element in guyed towers, utility poles, tent structures, and bridges. The process of making EHS galvanized 1×7 guy strand involves a combination of mechanical and chemical processes, including drawing, annealing, cleaning, galvanization, and braiding, to create a high-quality product that meets the needs of a wide range of customers. Madison Steel is a trusted source for EHS galvanized 1×7 guy strand, offering reliable and cost-effective solutions for all of your guy wire needs.

Madison Steel is a leading distributor of EHS galvanized 1×7 guy strand, offering a wide range of sizes and capabilities to meet the needs of a diverse customer base. The company’s network of state-of-the-art manufacturing facilities and experienced team of sales and logistic professionals are equipped to handle even the most complex and challenging projects. Whether you need guy strand for a local municipal project or a large construction installation, Madison Steel has the expertise and resources to get the job done.

We are hiring! Seeking Bilingual Mandarin Candidates

Posted on by Angela Fritsch

International Supply Chain Specialist/Product Development (Bilingual Mandarin)

We have an exciting opportunity and are looking to hire a bilingual supply chain specialist to expand our growing business, based in the Atlanta, GA corporate office!

We are flexible regarding prior work experience for the right candidate. We are looking for an assertive “go-getter” with a strong work ethic and a quick learner.

Job Description:

  • Product Development with overseas manufacturers
  • Logistics tracking and management for incoming/outgoing product (heavy data entry and analysis)

Requirements for this position: 

  • Fluent in Mandarin
  • Very high level of Detail
  • Assertive personality with ability for Critical Thinking
  • Ability to work on a team-based environment as well as individually, and in a Fast Paced work environment
  • Superior Organization Skills
  • Willingness to learn the business
  • Some International travel required

Prior Logistics/Supply Chain Experience a positive, but not required.

Send resumes to:  [email protected]